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Optimize the distribution of tasks to increase productivity and improve margins on additional volumes

Optimize the distribution of tasks to increase productivity and improve margins on additional volumes

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The customer problem

The client encountered several challenges :
  1. Reduce the method time of some of its employees by 25% to assign them to other tasks (diversification and versatility).
  2. Significantly increase its margins by being able to absorb more production volumes for the same payroll.

Niryo's solution

We offered a turnkey solution to automate end-of-line quality control :
  1. 2 x Ned 3 Pro / table to keep up the pace.
  2. 5-position suction cup for 30 ml bottles.
  3. 7 position suction cup for 15 ml bottles.
  4. Linear guide system with manual adjustment.
  5. Referencing table attached to the end of the existing conveyor.
All with a single point of contact to carry out the entire project, allowing for real efficiency and an unequivocal scope of responsibility.

The client's specifications

The project included :

  1. Different cartons depending on 15 or 30 ml.
  2. Installation of spacer between the lines.
  3. Speed: 50 vials/minute, continuous line operation.
  4. 2×8 operation.
  5. Constraint not to modify the production tool and the distribution tables.

Our support for the customer

Our collaboration with this food sauce manufacturer has transformed their cartoning process. With a single point of contact to orchestrate the project, we designed and integrated a tailor-made solution quickly.

The associated ROI

Thanks to automation :

  1. Payback in 8 months thanks to the reduction of an FTE in 2×8.
  2. Improved contribution margin by more than 50% for orders exceeding 100% of current volume.
  3. Increased capacity: The system makes it possible to absorb a +25% increase in order volume without increasing payroll.

Before and after Niryo

Thanks to automation :

After

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